York Fitness Active 120 52060 Owner's Manual

P/N 10230002rev 6-09 [1]Bucket ElevatorM16 - M24 13”[0.33 m] x 9”[0.23 m] LEGGINGCONSTRUCTION AND OWNER’S MANUAL

M16 - M24 Bucket Elevator, 13 x 9 Legging 10230002 6-09 [1]102 SafetyALL INFORMATION ON THIS PAGE IS WARNING INFORMATION! Grain Dust ExplosionsA

11M16 - M24 Bucket Elevator, 13 x 9 Legging 10230002 6-09 [1] CONTROL THE IGNITION SOURCE a Apply a “ no smoking” policy in all potentially haz

M16 - M24 Bucket Elevator, 13 x 9 Legging 10230002 6-09 [1]122 Safety Operating SafetyFollow these 4 BASIC SAFETY RULES for your bucket elevato

13M16 - M24 Bucket Elevator, 13 x 9 Legging 10230002 6-09 [1]2 Safety FOLLOW A PROPER LOCKOUT PROCEDUREThis suggested procedure must be performed

M16 - M24 Bucket Elevator, 13 x 9 Legging 10230002 6-09 [1]14 Warning Decals2 SafetyALL INFORMATION ON THIS PAGE IS WARNING INFORMATION!1 on eac

15M16 - M24 Bucket Elevator, 13 x 9 Legging 10230002 6-09 [1]2 SafetyALL INFORMATION ON THIS PAGE IS WARNING INFORMATION!1 per boot1 on both sides

M16 - M24 Bucket Elevator, 13 x 9 Legging 10230002 6-09 [1]163 Pit Drawings3 300 Bushel Pit17’ 1”[5,207mm]12’[3,658mm]45°5’ 1”[1,549mm]6’[1829mm]

17M16 - M24 Bucket Elevator, 13 x 9 Legging 10230002 6-09 [1]3 Pit Drawings 500 Bushel Pit6’[1,829mm]8’[2,438mm]8’[2,438mm]12’[3,658mm]5’ 1”[1,549

M16 - M24 Bucket Elevator, 13 x 9 Legging 10230002 6-09 [1]184 Specifi cations4M16 DimensionsTRQSUNMDCLKJHYZEFGABWXVShaft ProjectionPDENOTES OPTIO

19M16 - M24 Bucket Elevator, 13 x 9 Legging 10230002 6-09 [1]4 Specifi cationsDENOTES OPTIONAL1/4” EXPANDED METALURETHANE LINED AREASTPDCLYJHKFGEBS

M16 - M24 Bucket Elevator, 13 x 9 Legging 10230002 6-09 [1]2The Symbol shown below is used to call your attention to instructions concerning your p

M16 - M24 Bucket Elevator, 13 x 9 Legging 10230002 6-09 [1]20 Model Specifi cationsM - 16 ElevatorMODELcapacity in bushels per hour WL + 10%head pul

21M16 - M24 Bucket Elevator, 13 x 9 Legging 10230002 6-09 [1]head head pulleydischargehopperspeed reducer motorbelt drivebeltbucketup leg sectiondo

M16 - M24 Bucket Elevator, 13 x 9 Legging 10230002 6-09 [1]22If the leg is in a boot pit, the leg sections may be rearranged so the inspection sect

23M16 - M24 Bucket Elevator, 13 x 9 Legging 10230002 6-09 [1] Ladder and Platform ArrangementNOTE: The platforms on this drawing are positioned fo

M16 - M24 Bucket Elevator, 13 x 9 Legging 10230002 6-09 [1]245 Elevator Specifi cations4 Pre-Assembly5 STRUCTURAL CAPACITY Safety must be fi rst i

25M16 - M24 Bucket Elevator, 13 x 9 Legging 10230002 6-09 [1] Guy Cables and AnchorsThe Leg must be braced every 20’ [6096mm] from the head secti

M16 - M24 Bucket Elevator, 13 x 9 Legging 10230002 6-09 [1]265 Pre-AssemblyLVLHguy cablesanchor distancefrom elevatorAdeadman footingturnbuckleguy

27M16 - M24 Bucket Elevator, 13 x 9 Legging 10230002 6-09 [1]40’ [12,192mm] leg(1) 57’ [17,374mm](2) 45’ [13,716mm]TOTAL CABLE: 408’ [124,359mm]5

M16 - M24 Bucket Elevator, 13 x 9 Legging 10230002 6-09 [1]285 Pre-Assemblyevlav"8&"6evlav"01A"2/1-01"2/1-21B"8&

29M16 - M24 Bucket Elevator, 13 x 9 Legging 10230002 6-09 [1]AQCDAPtransitionflat top adaptorBTCDU3 ¼3 ¼3¾RSVWCDXZC3 piece elbow2 piece elbowdead e

3M16 - M24 Bucket Elevator, 13 x 9 Legging 10230002 6-09 [1] PREFACEYou have purchased the fi nest bucket elevator manufactured today. The following

M16 - M24 Bucket Elevator, 13 x 9 Legging 10230002 6-09 [1]30number of ducts6 8 10 12 14 16 18A4”[102mm]4”[102mm]4”[102mm]9”[229mm]9”[229mm]9”[229m

31M16 - M24 Bucket Elevator, 13 x 9 Legging 10230002 6-09 [1] Check Delivery SEE THE PACKING LISTYour elevator has been carefully checked before sh

M16 - M24 Bucket Elevator, 13 x 9 Legging 10230002 6-09 [1]32 Hardware5 Pre-AssemblyWARNING! UNDER NO CIRCUMSTANCES SHALL ANY OTHER BOLT BE SUBSTI

33M16 - M24 Bucket Elevator, 13 x 9 Legging 10230002 6-09 [1] General Assembly Instructions Actual elevator construction will differ between contra

M16 - M24 Bucket Elevator, 13 x 9 Legging 10230002 6-09 [1]346 Assembly6 1position the bootPosition the boot in the planned, correct location. T

35M16 - M24 Bucket Elevator, 13 x 9 Legging 10230002 6-09 [1]6 Assembly 2install the inlet hopper(s)Although inlet hoppers can be installed on eit

M16 - M24 Bucket Elevator, 13 x 9 Legging 10230002 6-09 [1]36STEP 4install the drive assemblyAssemble the motor, reducer, sheaves, beltsand guard p

37M16 - M24 Bucket Elevator, 13 x 9 Legging 10230002 6-09 [1]M-16 ONLYM-24 ANDM-30 ONLYf1f2belt guard(open position)reducer sheavebelt guardmountin

M16 - M24 Bucket Elevator, 13 x 9 Legging 10230002 6-09 [1]38 Legs Position 5position elevator legs correctlyMake certain the legs are properly pos

39M16 - M24 Bucket Elevator, 13 x 9 Legging 10230002 6-09 [1] Install the First Legs 6install the fi rst (2) leg sectionsTip the head assembly towa

M16 - M24 Bucket Elevator, 13 x 9 Legging 10230002 6-09 [1]4Be Alert ...2General Sa

M16 - M24 Bucket Elevator, 13 x 9 Legging 10230002 6-09 [1]40 Work Platform 7 vertical channels & support bracketInstall the vertical support

41M16 - M24 Bucket Elevator, 13 x 9 Legging 10230002 6-09 [1]6 Assembly PLATFORM SUPPORT BRACKETcINSTALL MAIN SUPPORT CHANNELSWITH 1/2” BOLTSd1/2

M16 - M24 Bucket Elevator, 13 x 9 Legging 10230002 6-09 [1]42 8assemble the work platformAssemble the basic platform on a fl at surface (example a

43M16 - M24 Bucket Elevator, 13 x 9 Legging 10230002 6-09 [1] 9install the work platformLift the platform and slide it over the legs. Install it t

M16 - M24 Bucket Elevator, 13 x 9 Legging 10230002 6-09 [1]44 10add the hand rails & guy wire bracketInstall posts and hand rails to the plat

45M16 - M24 Bucket Elevator, 13 x 9 Legging 10230002 6-09 [1] Distributor Platform 11 distributor platform channels & brkts. Bolt the distribut

M16 - M24 Bucket Elevator, 13 x 9 Legging 10230002 6-09 [1]46 12build the distributor platformPut the distributor platform together by joining the

47M16 - M24 Bucket Elevator, 13 x 9 Legging 10230002 6-09 [1]NOTE: Confi guration shown is for a right hand drive setup. Reverse components for a le

M16 - M24 Bucket Elevator, 13 x 9 Legging 10230002 6-09 [1]48 13install posts, rails, and walk surfaceAssemble the walkways to the support channel

49M16 - M24 Bucket Elevator, 13 x 9 Legging 10230002 6-09 [1] 14correctly install ladder clips and splicesBefore installing ladders, note how to co

5M16 - M24 Bucket Elevator, 13 x 9 Legging 10230002 6-09 [1]General Assembly Instructions ...336 Assembly ...

M16 - M24 Bucket Elevator, 13 x 9 Legging 10230002 6-09 [1]50NOTE: OSHA Regulation -Subpart D., Section 1910.27 (d) (iv) states in part: “Cages sh

51M16 - M24 Bucket Elevator, 13 x 9 Legging 10230002 6-09 [1] 15 install ladders, fl ange ladder bracketsWhere ladder brackets must be installed on

M16 - M24 Bucket Elevator, 13 x 9 Legging 10230002 6-09 [1]52 16 leg casing ladder bracket installationContinue installing the ladders to the eleva

53M16 - M24 Bucket Elevator, 13 x 9 Legging 10230002 6-09 [1] LEG CASING LADDER BRACKET ASSEMBLY TOP VIEWbfl at washer(90010020)ladder bracket back

M16 - M24 Bucket Elevator, 13 x 9 Legging 10230002 6-09 [1]54 fl ange bracketfl ange bracketfl ange bracketfl ange bracketleg casingbracketleg casing b

55M16 - M24 Bucket Elevator, 13 x 9 Legging 10230002 6-09 [1]STANDARD, DOUBLE, AND FLARED D-RINGSa double d-ringused to join cage sections togethe

M16 - M24 Bucket Elevator, 13 x 9 Legging 10230002 6-09 [1]56 18install the rest platform surfaceAssemble the basic rest platform on a fl at surface

57M16 - M24 Bucket Elevator, 13 x 9 Legging 10230002 6-09 [1] 19install rest platform handrails & postsInstall the posts and hand rails to the

M16 - M24 Bucket Elevator, 13 x 9 Legging 10230002 6-09 [1]58 20make stackable leg sectionsFollow the stacking drawing for your elevator (the plan

59M16 - M24 Bucket Elevator, 13 x 9 Legging 10230002 6-09 [1]Note: Welding the guy wire bracket to the leg section will make the connection more

M16 - M24 Bucket Elevator, 13 x 9 Legging 10230002 6-09 [1]6 WarrantyMFS/YORK/STORMOR DIVISION (the Company) makes the following warranty to the in

M16 - M24 Bucket Elevator, 13 x 9 Legging 10230002 6-09 [1]60 Setting and GuyingInstructions 1 If the boot is located in a pit, the leg in the pi

61M16 - M24 Bucket Elevator, 13 x 9 Legging 10230002 6-09 [1]6 Assembly Belt and Buckets 23install buckets to the beltInstall the buckets to the

M16 - M24 Bucket Elevator, 13 x 9 Legging 10230002 6-09 [1]62 25make the fi nal belt spliceAdjust the boot pulley into its highest position with t

63M16 - M24 Bucket Elevator, 13 x 9 Legging 10230002 6-09 [1] 26adjust the belt tensionBelt tension is adjusted by use of the take-up assemblies a

M16 - M24 Bucket Elevator, 13 x 9 Legging 10230002 6-09 [1]64The drawing at the left designates the various parts of the indicator that are supplie

65M16 - M24 Bucket Elevator, 13 x 9 Legging 10230002 6-09 [1]Drive Packages6 AssemblyTORQUE ARM MOUNTING BRACKET POSITIONSABCD

M16 - M24 Bucket Elevator, 13 x 9 Legging 10230002 6-09 [1]666 AssemblyHorsepower and Drive RequirementsDrive(Class 1)DischargeFt.1000 HP1500 HP20

67M16 - M24 Bucket Elevator, 13 x 9 Legging 10230002 6-09 [1]6 AssemblyHorsepower and Drive RequirementsDrive(Class 1)DischargeFt.2000 HP2500 HP30

M16 - M24 Bucket Elevator, 13 x 9 Legging 10230002 6-09 [1]68 Truss Kits, 6” - 12” Diameter Downspouts 29install downspouts and truss kitsInstall

69M16 - M24 Bucket Elevator, 13 x 9 Legging 10230002 6-09 [1]6 Assembly 31install the spider arm assembliesIdentify and set apart the different ar

7M16 - M24 Bucket Elevator, 13 x 9 Legging 10230002 6-09 [1]1 Maintenance1Regularly scheduled maintenance can greatly increase the life of your e

M16 - M24 Bucket Elevator, 13 x 9 Legging 10230002 6-09 [1]70 31install the cablesInstall the cables to the arm assemblies. Tighten the cables (see

71M16 - M24 Bucket Elevator, 13 x 9 Legging 10230002 6-09 [1] Wire Rope Termination Wire Rope Clip Installation 1 TURN BACK the specifi ed amount o

M16 - M24 Bucket Elevator, 13 x 9 Legging 10230002 6-09 [1]726 AssemblyWIRE ROPE TERMINATION; WIRE ROPE CLIP INSTALLATIONa7” [178mm]turnbackdead e

73M16 - M24 Bucket Elevator, 13 x 9 Legging 10230002 6-09 [1] Belt Tension 32adjust the beltsTighten the (4) jackscrews hex nuts at the motor ba

M16 - M24 Bucket Elevator, 13 x 9 Legging 10230002 6-09 [1]747 Assembly7 Start-Up and Operation72. Completion of Flow SystemTo complete an ele

75M16 - M24 Bucket Elevator, 13 x 9 Legging 10230002 6-09 [1]back legging (material falling down the down leg)see also “material backlegging” under

M16 - M24 Bucket Elevator, 13 x 9 Legging 10230002 6-09 [1]76 TroubleShootingTrouble Problem Cause / Solutionbelt loosetighten belt adjust the boot

77M16 - M24 Bucket Elevator, 13 x 9 Legging 10230002 6-09 [1] TroubleShootingmotor cannot start beltbackstop reversed backstop installed wrong / re

M16 - M24 Bucket Elevator, 13 x 9 Legging 10230002 6-09 [1]78 IndexNumbers300 bushel pit 164 basic safety rules 12500 bushel pit 17Aaccessories

79M16 - M24 Bucket Elevator, 13 x 9 Legging 10230002 6-09 [1]IndexDdoor 74d-rings 55decelerators 10discharge baffl e 63discharge hopper 35distribu

M16 - M24 Bucket Elevator, 13 x 9 Legging 10230002 6-09 [1]82 Safety2This MFS/YORK/STORMOR Construction/Safety Manual is written to assist and in

M16 - M24 Bucket Elevator, 13 x 9 Legging 10230002 6-09 [1]80IndexHhandrails 9, 44hardware 32hazardous areas 11hazards 3, 8, 10, 24head 22, 23, 24

81M16 - M24 Bucket Elevator, 13 x 9 Legging 10230002 6-09 [1]Indexmotor 36, 74motor base 73motor drive shields 74motor mount 39, 40Nno smoking

M16 - M24 Bucket Elevator, 13 x 9 Legging 10230002 6-09 [1]82IndexSsafety 2, 3, 8, 9, 10, 11, 12, 13, 14, 24safety cages 33safety questions or con

83M16 - M24 Bucket Elevator, 13 x 9 Legging 10230002 6-09 [1]Recent Signifi cant Manual Changes: 8-08 [1] Revision Changes 1 Model M30 13x9 info

MFS / YORK / STORMORP. O. Box 2105 • 2928 East Highway 30Grand Island, Nebraska 68801, U.S.A.(308) 384-9320 • FAX (308) 382-6954© 2009 Global Industri

9M16 - M24 Bucket Elevator, 13 x 9 Legging 10230002 6-09 [1] OPERATOR QUALIFICATIONSOperation of this elevator and your grain systems equipment sha